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The construction of high-rise buildings, often referred to as skyscrapers, is one of the most efficient uses of the available land resources in crowded metropolitan areas. Considered the future of sustainable urban environments, the importance of high-rise constructions has also been greatly emphasized by Prime Minister Sheikh Hasina in her vision for ‘vertical cities’. 

The real estate investment shift from plots to high-rises paired with recent amendments in building regulations by the concerned authorities to favour high-rise constructions has triggered a new wave of sustainable urbanization in the entire country. 

Skyscrapers are now considered a symbol of progress and development and are rapidly transforming the skylines of our cities. Boasting dynamic designs and state-of-the-art planning, mixed-use construction projects are also evidently promoting the concept of sustainable urban development in Pakistan. These large-scale projects are constantly pushing the boundaries of the modern-day engineering capabilities. 

So, if you are wondering what it takes to construct a tall mixed-use structure? We’ve got you covered. In this blog, we’ll take you through the entire high-rise construction process in a step-by-step manner.

IMPORTANT CONSTRUCTION STAGES OF A MEGA-SCALE HIGH-RISE DEVELOPMENT

Let’s list down and discuss all the crucial development stages of a mega-scale skyscraper in an orderly manner.

Stage: 1

IT ALL STARTS WITH SOIL TESTING OF THE AVAILABLE SITE

When it comes to construction of skyscrapers, building a solid foundation is one of the most important aspects. Soil testing also known as geotechnical investigation is used to learn about the properties of the ground soil conditions at the available site. On the basis of the characteristics of soil, the bearing capacity of the structure is estimated, which ensures its stabilization and strength in the longer run.

Stage: 2

THE STAGE OF CREATION OF ARCHITECTURAL CONCEPTS AND DESIGN COMES NEXT

A high-rise building should feature a structurally-sound and up-to-code architecture Once the soil testing phase is completed, the very next stage is based on the creation of architectural concepts and designs. Such structural features play a very significant role in terms of the development of a grand mixed-use complex. The entire project should feature a structurally-sound and up-to-code architecture. The structural elements are carefully worked upon by an architect in collaboration with the design engineers of the project.

Stage: 3

OBTAINING APPROVAL FOR BLUEPRINTS AND PERMITS FOR CONSTRUCTION PLANS

It is one of the most crucial construction stages of a high-rise development. The proposed design and building concept of the desired high-rise project should be presented to the concerned authorities for their approval. After getting the approval on the project’s design, the proposed construction plans can only be executed once the building permit is obtained by the relevant development authority. Note: Obtaining construction permits is usually a recurring process as different permits are required at different construction stages, depending on the engineering style and architectural elements of the project.

Stage: 4

THE PHASE OF SITE CLEARANCE AND EXCAVATION

The stage of approvals and getting building permits is followed by the construction activity of site clearance. In this phase, all the unwanted rubble, debris, as well as natural or man-made obstacles, are removed from the construction site that could hinder the building process. The process of site clearance and excavation are carried out simultaneously. The construction of a high-rise project begins with a deep foundation, the boundaries of which are primarily supported by the installation of piles. They are temporary vertical structural elements that can reach up to 100 feet in height below the ground level. Once the excavation is completed, piles are replaced by retaining walls which are stronger and usually made with a clever combination of steel and concrete as well as other sturdy materials to bear excessive construction loads of the structural foundation works.

Stage: 5

POURING A STRONG FOUNDATION

When the phases of cleaning and excavation are successfully completed, the foundation of the building is poured. The strength of a mega-scale construction project is gauged on the basis of its size as well as the stability of the land. The weight of the under-construction structure non-linearly increases with height, which is why skyscrapers are built with a steady bedrock foundation. Coming up with a rock-solid foundation and bringing it to the ground-level is one of the most challenging construction stages of a high-rise development.

Stage: 6

CONSTRUCTION OF GREY STRUCTURE

Grey structure primarily sets the basic framework for all other structural aspects Once the foundation of a high-rise is successfully poured, construction of the basic frame of the building begins. It is constructed with a combination of structural members like columns, beams, and slabs of different materials such as steel and reinforced cement concrete. If everything goes according to the plan, the entire framing process may only take a short amount of time and can be easily repeated for building multiple floors having the same layouts. It’s also a crucial stage that primarily sets the basic framework for all other structural aspects of an under-construction project.

Stage: 7

INSTALLATION OF MECHANICAL, ELECTRICAL & PLUMBING (MEP) EQUIPMENT

After the completion of a building’s grey structure, MEP works begin. This involves the installation of mechanical, electrical, and plumbing equipment including fire fighting systems, HVAC plant and distribution systems, electrical substations and wires, sanitary pipes, power sockets, and lighting connections. Once the electrical and plumbing work nears completion and the last floor of a high-rise structure is finished(which is actually the building’s roof), necessary indoor air condition systems are installed to cater to the heating and cooling needs of the interior and may be placed on the rooftop depending upon the design. The process may also include insulation of walls and ceilings to increase the effectiveness of indoor air condition systems.

Stage: 8

COMPLETION OF INTERIOR AND INSTALLATION OF FIXTURES (THE FINISHING STAGE)

One of the last, and most significant, stages of a high-rise construction project involves the completion of interior and installation of fixtures. Different types of contemporary fixtures made of materials such as wood, wrought iron, and glass are installed to give finishing touches to a modern-day building. However, the installation of modern architectural elements may vary from project to project. This construction phase also involves the installation of some of the basic and most essential utility fixtures such as windows, doors, countertops, walk-in closets, cabinets, escalators (if required), lighting fixtures, and most importantly elevators. The finalization of the finishing stage means the high-rise construction project is completed and the skyscraper is all set to dominate the skyline of its surrounding metropolitan area. Note: Heavy construction machinery is also considered an integral part of a high-rise construction project. It is used to excavate, transport tonnes of raw materials to the building site, and carrying heavy loads of supplies to the upper stories of the project among many other applications.

New building design solutions

ExpoTech utilizes decades of testing and design experience to guide our approach when it comes to new building design. Additionally, ExpoTech has been an industry leader and technical contributor when it comes to the development of blast design standards and recommended practice documents. The goal of the building design process is to deliver a solution that can be implemented to reduce the risk to the building occupants. It also allows our expertise to remove the unnecessary conservatism that would translate to higher construction costs.

Below is a listing of documents toward which ExpoTech has contributed:

  • ASCE – Design of Blast-Resistant Buildings in Petrochemical Facilities
  • ASCE – Structural Design for Physical security
  • API RP 752/753/756: Facility Siting Regulations and Compliance
  • ACI 370R Report for the Design of Concrete structures for blast effect
  • PCI Design Handbook: Appendix A Blast resistant design of precast, prestressed concrete components

Enhancing buildings with protective designs

ExpoTech has extensive experience in strengthening existing buildings through the design of blast-resistant structural upgrades. These upgrade designs are the product of understanding how structural systems respond to blast loading: knowledge gained through our involvement with structural blast testing, advanced analysis, and accident investigations. While reviewing the response of a building to explosion hazards, its resistance to other hazards, such as thermal and toxic hazards, should also be reviewed. It is often possible to incorporate thermal and/or toxic mitigation measures within the blast-resistant upgrade design.

STEPS OF A BUILDING UPGRADE:

  • Understand the existing conditions
  • Feasibility & conceptual design
  • Final design construction drawings

Risk-based building design solutions.

Leveraging ExpoTech proprietary software tools  we provide a range of cost-effective risk-based building design services to meet specific client needs.  These services can range from conceptual “best practice” design support to detailed design building support, but typically include one or more of the following:

  • Masterplan support for greenfield and brownfield building location and design optimization
  • Building siting and construction type feasibility analyses
  • Conceptual building design and material optimization
  • Risk-based specification services
  • Final Design and construction support activities

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